Industrial rice also needs intelligent manufacturing (micro level)

Tech 2023-06-09 08:41:41 Source: Network

The industrial internet, supported by digital technology, promotes the efficient flow of production factors such as data, providing more support for enterprises to carry out product innovation, business model innovation, and technological innovationConforming to the general trend of Digital transformation in the economy and society, and promoting the scientific and efficient Digital transformation of traditional industry enterprises is crucial to stimulate the vitality of business entities, shape new competitive advantages, and achieve high-quality developmentAlthough screws are inconspicuous, they are indispensable industrial necessities. From everyday watches and phones to speeding cars, high-speed trains, and spacecraft traveling in space, its presence is everywhere

The industrial internet, supported by digital technology, promotes the efficient flow of production factors such as data, providing more support for enterprises to carry out product innovation, business model innovation, and technological innovation

Conforming to the general trend of Digital transformation in the economy and society, and promoting the scientific and efficient Digital transformation of traditional industry enterprises is crucial to stimulate the vitality of business entities, shape new competitive advantages, and achieve high-quality development

Although screws are inconspicuous, they are indispensable industrial necessities. From everyday watches and phones to speeding cars, high-speed trains, and spacecraft traveling in space, its presence is everywhere.

Screw, the scientific name of fastener, as one of the most basic and common Machine element, is widely used in engineering construction, automobile manufacturing, energy machinery, aerospace and other industries, known as "industrial rice". China is a major producer of "industrial rice".

In recent years, with the transformation and upgrading of the manufacturing industry, the demand for high-strength, high-performance, high-precision, and high value-added fasteners in downstream industries has been increasing. The previous development methods of low technology content, low quality, low added value, and weak brands are difficult to sustain, and the upgrading of the fastener industry is the trend. Digital technology and intelligent manufacturing have become breakthroughs for many enterprises.

Digital transformation promotes the upgrading of enterprise management. A fastener enterprise specializing in the production of drill tail screw products in Yongnian District, Handan, Hebei Province, focuses on creating high-end digital and green workshops, solving problems such as rising costs and uneven product quality. In a 24 meter high and approximately 4000 square meter three-dimensional warehouse of a fastener company in Ningbo, Zhejiang, the steps of warehousing, shipping, inventory, and clearance have been automated. It only takes 25 minutes to fill a standard container, and the loading efficiency has been improved by 30%. Integrating digital technology into enterprise management can optimize enterprise operations in a digital manner, thereby improving efficiency.

Intelligent manufacturing helps enterprises transform efficiency. In the workshop of a new energy technology company in Hunan, robots with extended "arms" replaced manual labor and carried out orderly operations such as quenching and tempering heat treatment, hot forging, mechanical processing, and surface treatment on the production line, reducing the processing time of embedded screw sleeves by 70% and increasing production by 72%. With the support of an intelligent manufacturing system that covers the entire process of research and development design, procurement and supply, planning and scheduling, production operations, quality control, enterprise management, warehousing and logistics, this enterprise has achieved innovation and breakthroughs in a series of products from single products to multiple segmented fields, with wind power embedded screw sleeve products having a stable market share ranking first in the world. Making good use of digital technology can improve the production efficiency of traditional industries and is a good lever for supply side structural reform.

The application of industrial internet enables quick establishment of connections between upstream and downstream enterprises in the supply chain. Zhejiang Ningbo has established an industrial internet platform for the fastener industry, providing digital factory solutions for the fastener industry, connecting the "internal chain" of enterprises that build intelligent interconnections between people, machines, materials, law, and the environment, as well as the "external chain" of networked sharing and intelligent collaboration between upstream and downstream industries. This platform helps enterprises break data barriers, break through information silos, and improve research and development efficiency. The industrial internet, supported by digital technology, promotes the efficient flow of production factors such as data, providing more support for enterprises to carry out product innovation, business model innovation, and technological innovation.

The transformation of the screw industry is a microcosm of China's traditional manufacturing industry embracing digitization. Achieving high-quality development is crucial.

With the rapid development of high-end industries such as aerospace and major equipment manufacturing, the market prospects for high-end fasteners are broad. Facing challenges, seizing opportunities, and innovating with determination, small screws can also stand firm and occupy advantages in the fierce market competition, becoming a great example of traditional industries moving towards high-end, intelligent, and green development.

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